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1. with the Balanset-1A Device

   Preparing the Necessary Tools

   vibration sensors, optical speed sensor, magnetic base, software package, and included accessories.
   Establish a USB connection between the instrument and the computer, ensuring the software is set up properly.

   Setting Up the Sensors

   Mount the vibration transducers securely on the machine’s housing where vibrations are most pronounced, typically near the bearings.
   Position the laser tachometer (phase angle sensor) so that it is aimed at the rotor. Attach reflective tape to the rotor for accurate phase angle reading.

   Starting the Program

   Launch the Balanset software on your computer.
   Select the appropriate balancing mode: single-plane or two-plane, depending on the rotor type and your specific requirements.

   Measuring Initial Vibration
   

   Operate the rotor at its intended working speed.
   The software will measure the vibration level, rotational speed, and phase angle. This data establishes the current imbalance condition.

   Mounting the Test Weight
   

   Stop the rotor and attach a trial weight at a specific location on the rotor. The weight’s mass can be specified within the software (e.g., in grams).
   Restart the rotor, and the software will record the changes in vibration level and phase angle.

   Calculating the Correction Weight

   Using the acquired measurements, the program automatically determines the required corrective weight’s mass and angular position.
   These parameters are displayed on the screen as numerical data and graphs.

   Attaching the Corrective Mass

   Attach the computed compensating weight to the rotor as indicated by the software’s output.
   You can conduct interim measurements to confirm that the imbalance is decreasing as expected.

   Validation and Conclusion of the Balancing Process

   With the compensating weight attached, operate the rotor and assess the level of any residual vibration.
   If the vibration level is within acceptable limits (according to ISO 1940), the balancing is complete.
   Should the vibration still be excessive, repeat the balancing steps, making further adjustments to the corrective weight as needed.

   Report Generation

   The program stores the balancing data, allowing you to generate and print a comprehensive report including vibration measurements, corrective weight details, and its angular placement.

   Post-Balancing Checklist

   Verify the secure attachment of all balancing weights and measurement sensors.
   Ensure the rotor rotates smoothly and without excessive noise.
   In cases where the rotor is integrated into a more complex system, ensure the correct operation and interaction of all related components.

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2. Balanset-1A: Balancing made uncomplicated and widespread

   Rotor imbalance is a frequent cause of equipment failures, second only to bearing wear in frequency. Imbalance can arise from mechanical issues . While replacing bearings is often the only solution for wear, rotor imbalance can be corrected on-site through balancing, a procedure related to rotor equipment vibration tuning .

   Traditionally, this process necessitated complex and expensive vibration analyzers operated by highly qualified specialists. However, Vibromera has developed the Balanset-1A, a instrument designed to simplify on-site rotor balancing, making it accessible even to personnel with minimal training, including service teams .

   The core philosophy of Balanset-1A is simple: rotor balancing should be achievable on-site, by anyone, without extensive knowledge and without exorbitant costs. Instead of being a secondary function of a complex vibration analyzer, balancing is the primary focus of Balanset-1A. While it includes a fundamental built-in vibration signal analyzer to detect imbalance and other primary defects, its main goal is simplified and comfortable balancing.

   This focus provides substantial advantages. Balanset-1A is designed for simplicity , allowing users to promptly and efficiently eliminate rotor imbalance. This ease of use enables operational staff to take active steps in maintaining equipment functionality.

   Additionally, Vibromera has made the Balanset-1A incredibly affordable. Priced at just €1751 , it offers exceptional value for money, especially considering the complete package.

   The complete package includes:

   Measurement unit: The heart of the system, processing sensor data and guiding the balancing process.
   Two vibration sensors: They with high precision capture the rotor’s vibrational characteristics.
   Optical sensor (laser tachometer): Used for measuring rotational speed and phase determination .
   Magnetic stand: Provides stable and versatile mounting of sensors.
   Electronic scales: Necessary for precise weight adjustment during balancing.
   Software: Intuitive software accompanies the balancing process and provides detailed reports.
   Transport case: Ensures secure and comfortable transportation of the entire system.

   With this complete package, users have everything needed to perform both single-plane and two-plane balancing right out of the box . This eliminates the need to purchase extra parts and simplifies the setup process.

   In conclusion, the Balanset-1A represents a important step forward in making rotor balancing accessible . By focusing on simplicity and offering a comprehensive and budget-friendly solution, Vibromera empowers maintenance teams to effectively eliminate rotor imbalance, ultimately enhancing equipment reliability and reducing downtime. The Balanset-1A proves that with the right tools, even challenging maintenance tasks can be made easy and accessible to all .

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